Digital Voltmeter, Digital Ammeter, Earth Leakage Relays, Motor Protection Relays, Automatic Power Factor Control Systems, Process Control Instruments

Systems & Controls (Sangli) Pvt. Ltd. is a team of young enthusiastic engineers with a mission to offer the latest high technology to the industry to suit the Indian market. SYCON a brand name of our company dedicatedly manufacture products of highest technology, quality, performance and share to kink tradition and experience new and innovate solutions. We have our own R & D equipped with advanced set up. All the products are designed in house and hence ca be modified as per the customer need and application. We have standard power meter with 0.15% accuracy. We have our team of application engineers, service and installation engineers at your service all the time anywhere. This team can suggest you the right product for your application. We have our manufacturing plant located in Miraj M.I.D.C. with working space of 3000 sq.ft. of R.C.C. construction. We have our office in about 800 sq.ft. area with reception, administrative and marketing section. We are proud of having our own R & D. built in  500 sq.ft. area with full advanced facilities to work and the remaining is for assembly, testing and performing different tests for quality control and performance. We have separate test benches, calibration tables, standard calibration room. We have vibration table, high voltage brake down tester, heat chamber for improving quality and reliability. All our products are tested for 72 hours running test. With this all our products are well trusted and are reliable.

Testing Facilities

•  Different jigs to test every integrated circuits at their working conditions as performance test.
•  High voltage brake down tester to test insulation at 2 KV for one minute as per the I.S. standard
   IS3231 part I section 2 2KV for 1 minute.
•  Dry heat test as per I.S. standard IS9000 part 3 section 2  70 0 C for two hours.
•  High voltage disturbance test created by switching contactors in working condition with the help of our
    panel by heavily switching contactor manually 10 to 15 times.
•  Vibration test carried on the vibration table vibrating at 0.5 mm at 100 cycles.
•  Performance test carried on the panel designed to test the same as per our test procedure.
•  Calibration of the power factor with comparing the observed with the display shown by the power
    factor meter of 0.15% accuracy.
•  Running test for minimum 72 hours with all relays on in working condition.

We manufacture the products Power Factor Controller, Maximum Demand Controller, Motor Protection Relay, Earth Leakage Relay, Digital meters. We have a floor of approximately 3000 sq. ft. area for manufacturing. We have reserved a space of about 500 sq. ft. for our R & D purpose.The general raw material required as different electronic components such as resistance, capacitor, transistor, IC, relay,  P.C.B., transformer etc. We also need cabinets for assembling the product to be a finished product. We have our separate store for incoming raw material. Every raw material is checked for the tolerances assigned to the material and dully entered in store. We have our own test machines to test the I.C. as per the performance to be tested. We got the P.C.B.s manufactured as per our design. These P.C.B.s are checked before assembling. The components are mounted and then soldered with temp controlled soldering guns. The P.C.B. and other components are then fitted in the cabinet and then applied the supply to test the instrument for functionally working. After completion of the product it is first tested for high voltage brake down test for 2 KV between all live terminals and the body. If this test is o.k., then the instrument is kept for 72 hours running condition. This instrument is then tested for performance and calibrated with the power factor meter of 0.15% accuracy. After calibration the instrument is tested for vibration at an amplitude of 5mm 100cycle. Every product is kept for 70 degree centigrade for two hours. After all the tests the instrument is tested for final inspection for performance and calibration. Every instrument is packed in  a corrugated box with thermo coal raping. An instruction manual with test reports kept inside the box.